Mechanized Balling Disc Machine (Pelletizer) for Industrial Development in Nigeria Ikebudu Kingsley Okechukwu Abstract - The aim of this project is to design and construct a balling disc machine for the production of balls /agglomerates pellets from a mixture either in its powder or molten form. This idea came up during the
operating parameters improving the disc pelletizer efficiency which can enable to choose more suitable green pellets size range (8-12) so as to improve the plant pro ductivity and minimizing the oversize and undersized green pellets.
Pelletizing disc (also known as disc pelletizer or pan granulator) is the equipment for processing powdery materials into round pellets with a certain strength. It can be used in the iron ore pelletizing plant of the steel industry or regarded as cement equipment applied in the raw meal pelletizing process of the shaft kiln cement plant .
EIRICH disk pelletizers are used for the production of uniform pellets from powders, fine granular or molten materials. The variety of adjustment and design features permits processing of mate …
Pelletization is an agglomeration process that converts fine powders or granules of bulk drugs and excipients into small, free flowing, spherical or semi-spherical units, referred to as pellets. This review outlines manufacturing of spherical pellets.
Powdery or pasty feed materials are softly transformed to dustfree pellets with the required app-rearance. Although all of the product contact parts of the gear pelletizer series, the …
EIRICH disk pelletizers are used for the production of uniform pellets from powders, fine granular or molten materials. The variety of adjustment and design features permits processing of mate rials with dificult pelletizing properties. The rotating pan is mounted on a tilting frame. Material is constantly fed from above through an infeed pipe.
Process Development Solutions Since 1972. Equipment. Deep Drum Pelletizer. Disc Pelletizer. DP-14 Agglo-Miser. ... The disc pelletizer unit is a front feeding device. Various feeders are may be used in conjunction with it to accommodate a range of powdered materials and feed rate accuracies. ... Download Page as a PDF. Mars Mineral 128 Myoma ...
processes .Pellet making involves balling of fine powders and dusts with addition of moisture (8.5 -9.5 %) and binder in a rotating disc or drum to produce green pellets and subsequently indurating the same on a moving grate to produce fired pellets[1].Drum pelletizer is used for batch process while disc pelletizer is used for continuous process.
DISC PELLETIZERS Disc pelletizers, also commonly called pan granulators, are often chosen for their ability to ine-tune product size—the process of which is a combination of both science and art. The pelletizer offers several variables, all of which can be adjusted and work together to create the desired pellet product. HOW DISC PELLETIZERS WORK
The pelletizer offers several variables, all of which can be adjusted and work together to create the desired pellet product. HOW DISC PELLETIZERS WORK Material is fed onto the disc, where it is taken up by the rotation. Both material feedstock and a binder are continuously fed onto the disc pelletizer, making this a continuous process.
The iron ore pelletizing process consists of three main steps: 1. Pelletizing feed preparation and mixing: the raw material (iron ore concentrate, additives anthracite, dolomite and binders are prepared in terms of particle size and chemical specifications, dosed, and mixed together to feed the pelletizing process; 2.
3.1. Balling disc or disc pelletizer. Figure 3 schematically shows a laboratory disc pelletizer. The balling disc basically consists of a pan with a peripheral wall, which rotates with a certain inclination to the horizontal . In general, in a balling disc, the pan angle can be adjusted between 40 and 60° .
The pelletizing machine was designed and constructed with a screw thread conveyor in a barrel to convey molded polythene. The screw thread is driven by a belt drive.
those processes as well. If agglomeration with a disc pelletizer is the method of choice, further savings can . be realized with lower investment, power consumption, and maintenance costs. Whatever your capacity or final product specification, FEECO disc pelletizers are custom built to your specifications…to meet your operational needs.
This is the final process of the work which involves the painting of the machine surface with oil base paint. The painting is done with the aid of a spray-painting machine. VII. D. ESIGN ASSEMBLY OF PELLETIZING MACHINE. The marking out process, cutting process, welding process, Boring process, coupling process, filling process,
Mechanized Balling Disc Machine (Pelletizer) for Industrial Development in Nigeria Ikebudu Kingsley Okechukwu Abstract - The aim of this project is to design and construct a balling disc …
Powdery or pasty feed materials are softly transformed to dustfree pellets with the required app-rearance. Although all of the product contact parts of the gear pelletizer series, the BEXTRUDER series and the BEXROLLER series are constructed from stainless steel, you can request custom construction from other materials such as Hastelloy.
This work presents the design of pelletizing machine for the production of pellets from a mixture either in its powder or molten form. This idea came up during the process of producing pellets for the purpose of strength measurements of powder agglomerates/pellets for good
Optimizing the granulometric composition of pellets obtained on a disc. The following are the parameters that have the greatest effect on the pelletizer operation and that serve as the input parameters: the moisture content of the concentrate X 1; the amount of bentonite powder added X 2; the amount of flux-reinforcing mixture that is added X 3; the load on the pelletizing disc X 4; …
This work presents the design of pelletizing machine for the production of pellets from a mixture either in its powder or molten form. This idea came up during the process of producing pellets …
Disc PelletizerDisc Pelletizer The Mars Mineral Disc Pelletizer consists of a pan, drive and plows, which are supported on a heavy structural frame and base. The pan is driven by an 1800 rpm TEFC motor through a vari-drive belt and heavy-duty gear reducer. It is mounted on the output shaft of the reducer for disc sizes from three feet to eight ...
Whatever the reason for selecting a disc pelletizer for a given application, the ability to achieve production goals relies heavily on the proper sizing and design of the pelletizer. ... of a preconditioning pin mixer significantly reduces the …
PDF | On Jan 1, 2015, K. O. Ikebudu and others published Design of Pelletizing Machine (Balling Disc) | Find, read and cite all the research you need on ResearchGate
/lime kiln dust and flyash. Disc pelletizers are also effective with wetter materials such as filter/centrifuge cake, minerals, ores, vibratin. and for binder pre-mixing. Final post treatment of pellets can be accomplished with rotary, vibrating, fl.
Disc pelletizer is widely used in the agglomeration process to form powdered iron ore into iron ore green pellets. The pellet size distribution (PSD) is one of the major measures of product quality. An imag-ing system is developed for measuring PSD in the stable area of the disc pelletizer. Image pre-processing
The EIRICH TR04 Disc Pelletizer is the perfect size for your lab or for small scale production. The variety of adjustment and design features of the EIRICH Disc Pelletizer permits processing of materials with difficult pelletizing properties.
operating parameters improving the disc pelletizer efficiency which can enable to choose more suitable green pellets size range (8-12) so as to improve the plant pro ductivity and minimizing …
Disc Pelletizer The Mars Mineral Disc Pelletizer is an adjustable, rotating pan device that can be used as a standalone pelletizer to create spherical pellets from a wide variety of inorganic and organic powders, such as limestone, fertilizers, metal ores, glass precursors, coal ˜nes, biochar, and organic manures and soil conditioners.
Pelletization is an agglomeration process that converts fine powders or granules of bulk drugs and excipients into small, free flowing, spherical or semi-spherical units, referred to as pellets. This …
/lime kiln dust and flyash. Disc pelletizers are also effective with wetter materials such as filter/centrifuge cake, minerals, ores, vibratin. and for binder pre-mixing. Final post treatment of …
